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ZOLLER »coraVarion/micBox« - Automation for Indexable Insert Change, Tool Setting and Measurement
Automation for more productive processes
This flexible automation cell includes a ZOLLER robot module, »smartPallet« for tool delivery, the ZOLLER »micBox« machine for fully automated indexing, rotation, and replacement of indexable inserts and/or the ZOLLER »venturion« for high-precision tool presetting and measurement. This solution independently handles tool measurement and automated cutting tool insert changes to create a seamless, highly productive process without manual intervention.
ZOLLER »micBox« – Fully automatic indexable insert changer
We stand for smart progress
The »micBox« is the fully automatic ZOLLER system for mounting, turning, flipping and changing indexable inserts on milling tools - unmanned and therefore absolutely reliable. Processes that were previously performed manually can now be carried out precisely and error-free, making the »micBox« a game changer in your production.
System solution in detail
Multiple gripper magazineMultiple gripper magazine
Gripper magazine -
which can store up to six grippers for different reversible cutting plates.
Agile 6-axis robotAgile 6-axis robot
6-axis robot -
from Fanuc with which the indexable inserts and screws are precisely changed.
Integrated magazine for indexable insertsIntegrated magazine for indexable inserts
Magazine for indexable inserts -
offers sufficient space. The two magazines within the »micBox« can be equipped differently.
Integrated lubrication unitIntegrated lubrication unit
Lubrication unit -
for screws has a special grease and guarantees easy loosening of the screws using the screw unit.
Movable rotating and turning unitMovable rotating and turning unit
Turning and indexing unit -
is fitted with indexable inserts by the 6-axis robot. This insertion of the indexable inserts into the turning and indexing unit by means of the 6-axis robot ensures that the indexable inserts are realigned. With the screw magazine, a new screw is always used for the tool if required.
Efficient screwing unitEfficient screwing unit
Screwdriving unit -
with integrated vacuum gripper, which is mounted on the robot and always ensures precise changing and tightening of the screws with the correct torque.
High-precision universal spindleHigh-precision universal spindle
Universal spindle -
enables tools weighing up to 20 kg to be held and also allows tools to be positioned precisely in rotation.
Powerful control softwarePowerful control software
Control software -
ensures complete operation of the »micBox«. The software can also be displayed on external screens.
Gripper magazine -
which can store up to six grippers for different reversible cutting plates.
6-axis robot -
from Fanuc with which the indexable inserts and screws are precisely changed.
Magazine for indexable inserts -
offers sufficient space. The two magazines within the »micBox« can be equipped differently.
Lubrication unit -
for screws has a special grease and guarantees easy loosening of the screws using the screw unit.
Turning and indexing unit -
is fitted with indexable inserts by the 6-axis robot. This insertion of the indexable inserts into the turning and indexing unit by means of the 6-axis robot ensures that the indexable inserts are realigned. With the screw magazine, a new screw is always used for the tool if required.
Screwdriving unit -
with integrated vacuum gripper, which is mounted on the robot and always ensures precise changing and tightening of the screws with the correct torque.
Universal spindle -
enables tools weighing up to 20 kg to be held and also allows tools to be positioned precisely in rotation.
Control software -
ensures complete operation of the »micBox«. The software can also be displayed on external screens.
The fully automated processes, which run independently of the operating personnel, guarantee maximum process reliability. An additional, invaluable advantage is the end-to-end traceability. Furthermore, the continuous production operation enables a significant increase in efficiency as well as considerable cost savings - decisive economic advantages for the future.
The ZOLLER »pomBasic MTI« stands for Micro Tool Inspection and offers a compact, production-integrated solution for inspecting and measuring micro-tools. A special high-resolution microcamera with coaxial lighting enables the precise inspection of tools of the smallest size: The zoom lens captures microtools in extreme detail with a magnification range of 125x to 1250x.
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