We stand for smart progress
The universal high-end measuring machine »threadCheck cc« from ZOLLER sets new standards for the fully automatic complete measurement of all types of cutting tools and is specialized for thread and gear cutting tools.
Intelligent multi-sensor technology and functional full enclosure, combined with the universal tool holder system including Tailstock, make the ZOLLER »threadCheck cc« unique worldwide.
Perfection in detail
Switch cabinetSwitch cabinet
Switch cabinet
Switch cabinet - with active ventilation. The electronic components are carefully and safely installed for trouble-free operation. In addition, optimum ease of maintenance and service is guaranteed.
Incident light cameraIncident light camera
Incident light camera with multi-LED segment lighting and CNC swivel device
Incident light camera with multi-LED segment illumination and CNC swivel device - for the inspection and automatic measurement of tool geometries on the circumference, in the chip space and on the face. Simply enter the target parameters in the measuring program dialog and each measured variable is automatically measured and logged: rake angle, clearance angle, groove contour, chamfer width and many other geometries. The high-performance LEDs, segmented into eight areas, are automatically controlled by the measuring system and ensure optimum illumination of the surface thanks to automatic intensity control - for high precision and repeat accuracy.
»orthoScan«»orthoScan«
»OrthoScan« swivel multisensor optics carrier
»OrthoScan« swiveling multisensor optics carrier - always finds the perfect viewing angle on the tool. This means that the cutting edge geometries of tools with a pitch, such as taps or hobs, can be measured in transmitted light without distortion.
Sliding doorSliding door
Space-saving and ergonomic sliding door
Space-saving and ergonomic sliding door - reliably keeps out external influences such as dirt or extraneous light during measurement. The generous opening, even in the upper area, makes it possible to load and unload heavy tools using lifting gear or a crane.
High-end designHigh-end design
High-end design
High-end design - with the device base made of hard stone as a high-precision platform for the measuring device tower, spindle and tailstock.
Security packageSecurity package
Safety package
Safety package - in which important operating elements are located on the front of the measuring machine. This means you always have unrestricted access to the emergency stop switch, the reset button, the membrane keypad and the button for starting measuring processes.
Vibration decouplingVibration decoupling
Vibration decoupling
Vibration decoupling - the integrated, active vibration damping with automatic level control absorbs external vibration influences at the installation site.
Transmitted light cameraTransmitted light camera
Transmitted light camera with multi-LED illumination
Transmitted light camera with multi-LED illumination - enables μm-precise measurement of cutting edge contours and step geometry in the silhouette with up to 5 Mpx using high-quality, low-distortion optics and telecentric transmitted light. The camera has a high frame rate for fast focus and contour recording from the tool rotation. The multi-LED ring light ensures high-intensity and high-contrast illumination of the cutting edge inspection in incident light.
Pneumatic tailstockPneumatic tailstock
Pneumatic tailstock
Pneumatic tailstock - with high-precision moving center allows the holding of long and thin tools as a counter center as well as clamping between centers. The smooth-running quick adjustment ensures sensitive entry into the tool center and the automatic pressure build-up ensures that the tools are held securely without distortion. In addition, the integrated CNC drive enables automation for loading and clamping between centers.
»Cockpit« control unit»Cockpit« control unit
»Cockpit« control unit
»Cockpit« control unit - offers the operator ergonomics and comfort thanks to individual adjustment options. The »cockpit« can be adjusted in height and position and the 24″ TFT color monitor can also be tilted.
Software »pilot 4.0«Software »pilot 4.0«
»pilot 4.0« software
»pilot 4.0« software - is self-explanatory, clear and enables the operator to take reliable measurements. It offers a uniform user interface on all ZOLLER systems - right up to ZOLLER TMS Tool Management Solutions. The individual structure of the software allows customer-specific adaptations to be implemented quickly.
Storage optionsStorage options
Storage options
Storage options - for attachment holders and intermediate sleeves - can be found in the integrated shelves: in the interior for intermediate sleeves and on the side for attachment holders. This means you always have your accessories to hand.
Switch cabinet
Switch cabinet - with active ventilation. The electronic components are carefully and safely installed for trouble-free operation. In addition, optimum ease of maintenance and service is guaranteed.
Incident light camera with multi-LED segment lighting and CNC swivel device
Incident light camera with multi-LED segment illumination and CNC swivel device - for the inspection and automatic measurement of tool geometries on the circumference, in the chip space and on the face. Simply enter the target parameters in the measuring program dialog and each measured variable is automatically measured and logged: rake angle, clearance angle, groove contour, chamfer width and many other geometries. The high-performance LEDs, segmented into eight areas, are automatically controlled by the measuring system and ensure optimum illumination of the surface thanks to automatic intensity control - for high precision and repeat accuracy.
»OrthoScan« swivel multisensor optics carrier
»OrthoScan« swiveling multisensor optics carrier - always finds the perfect viewing angle on the tool. This means that the cutting edge geometries of tools with a pitch, such as taps or hobs, can be measured in transmitted light without distortion.
Space-saving and ergonomic sliding door
Space-saving and ergonomic sliding door - reliably keeps out external influences such as dirt or extraneous light during measurement. The generous opening, even in the upper area, makes it possible to load and unload heavy tools using lifting gear or a crane.
High-end design
High-end design - with the device base made of hard stone as a high-precision platform for the measuring device tower, spindle and tailstock.
Safety package
Safety package - in which important operating elements are located on the front of the measuring machine. This means you always have unrestricted access to the emergency stop switch, the reset button, the membrane keypad and the button for starting measuring processes.
Vibration decoupling
Vibration decoupling - the integrated, active vibration damping with automatic level control absorbs external vibration influences at the installation site.
Transmitted light camera with multi-LED illumination
Transmitted light camera with multi-LED illumination - enables μm-precise measurement of cutting edge contours and step geometry in the silhouette with up to 5 Mpx using high-quality, low-distortion optics and telecentric transmitted light. The camera has a high frame rate for fast focus and contour recording from the tool rotation. The multi-LED ring light ensures high-intensity and high-contrast illumination of the cutting edge inspection in incident light.
Pneumatic tailstock
Pneumatic tailstock - with high-precision moving center allows the holding of long and thin tools as a counter center as well as clamping between centers. The smooth-running quick adjustment ensures sensitive entry into the tool center and the automatic pressure build-up ensures that the tools are held securely without distortion. In addition, the integrated CNC drive enables automation for loading and clamping between centers.
»Cockpit« control unit
»Cockpit« control unit - offers the operator ergonomics and comfort thanks to individual adjustment options. The »cockpit« can be adjusted in height and position and the 24″ TFT color monitor can also be tilted.
»pilot 4.0« software
»pilot 4.0« software - is self-explanatory, clear and enables the operator to take reliable measurements. It offers a uniform user interface on all ZOLLER systems - right up to ZOLLER TMS Tool Management Solutions. The individual structure of the software allows customer-specific adaptations to be implemented quickly.
Storage options
Storage options - for attachment holders and intermediate sleeves - can be found in the integrated shelves: in the interior for intermediate sleeves and on the side for attachment holders. This means you always have your accessories to hand.
High-precision sensor technology
With ZOLLER »threadCheck ❘ cc« you can measure without contact in transmitted light and incident light: Equipped with CNC-controlled swiveling optics carrier, transmitted light and incident light image processing, you can measure almost anything on all types of cutting tools as well as on threading and gear cutting tools - precisely and fully automatically.
Guaranteed accuracy
The demands in quality management are constantly increasing. That is why you must be able to rely on the constant measuring deviations of your machines. In ZOLLER measuring machines, high-precision calibration standards made of Borofloatglas® are used to determine the length measurement deviations in accordance with the DIN EN ISO 10360 standard. In accordance with this standard, at least three measuring sequences (25,326 relationships) are carried out. With this procedure, the accuracy of the ZOLLER measuring machines is documented in two dimensions and can be traced at any time.
Fact check for tools
Quality is measurable. That's why it's provable. For tool manufacturers and Grinders, there is a very simple way to provide hard evidence of tool quality: testing and measuring technology from ZOLLER.
Take exact samples right next to the grinding machine. Check the quality parameters for cutting edges and roughness with a precision of up to 0.1 µm. Have tool geometries analyzed automatically using over 100 parameters and create digital twins.
ZOLLER inspection and measuring solutions prove what many claim: quality.
We stand for precision in action
The intelligent combination of image-processing technology, CNC axes, and measuring sensors allows all important parameters to be measured fully automatically. The distortion-free measurement and inspection of pitched tools and precision tools of all types makes ZOLLER »threadCheck cc« a universal genius.