ZOLLER »wearCheck«
Tool Wear Measurement with AI-Based Analysis
ZOLLER offers a reliable AI function for evaluating tool life. The goal is to use tools efficiently up to the technical wear limit—supported by system-based evaluation of real-world tool data.
On this basis, clear decisions can be made regarding continued use. This helps avoid unplanned machine downtime caused by tool failure.
Premium Technology for Every Manufacturing Process
ZOLLER’s solutions deliver significant efficiency
gains in tooling processes. That’s why every investment pays for itself quickly. Even with just one CNC machine, ZOLLER’s solutions reduce time, costs, and machine downtime.
At ZOLLER, “premium” is a promise,
not a privilege.
Customer Success Stories with ZOLLER
Higher profits, more orders, less time spent, low production costs—ZOLLER boosts its customers’ efficiency worldwide.
Gear Up at High Speed
30%
By reducing this percentage, a ZOLLER »»hyperion«« reduces setup times at SycoTec. Turning tools and multi-tool holders are measured on the horizontal presetting and measuring machine. SycoTec uses these to manufacture high-speed micro-motors.
Lower personnel costs
83%
This is the potential reduction in labor costs for tool inspection in a three-shift operation when you use the »»roboSet 2«« automation solution.
Quick Payback
9 months
That’s the average time it takes for a presetting and measuring machine to pay for itself. Basis: Single-shift production with one CNC machine. With two machines, the time is cut in half.
Significant Increase in Revenue
$1 million
ProCam, a family-owned business based in Michigan, USA, increased its revenue by $1 million within two years of purchasing a »smile 420«. Thanks to shorter setup times and less machine downtime, ProCam was able to process more orders.
Experience the ZOLLER System Firsthand
At the ZOLLER Smart Factory in Pleidelsheim, we showcase the ZOLLER system with all its solutions, including complete shop floor automation. See for yourself the high efficiency of seamless CAM-to-part processes and the benefits of consistently available tool data.
Find out more now about how to book your appointment for a visit or a one-on-one consultation with an »expert«.
Balancing tools with precision
The »toolBalancer« from ZOLLER is a state-of-the-art tool balancing machine that achieves balancing results < 0.4 gmm with high ergonomics and simple operation. All »toolBalancers« are TÜV and UL/CSA approved.
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