What stipulations must my ZOLLER measuring and presetting machine meet?

»zidCode«:Your ZOLLER presetting and measuring machine requires one of the following »pilot« device software versions: »pilot 4.0«, »pilot 3.0« or »pilot 2 mT« version 1.15.0.0 or later, or »pilot 1.0« version 1.15.13.0 or later, and a label printer. »zidCode 4.0«:Your ZOLLER presetting and measuring machine requires »pilot 4.0« device software version 1.18.23 or higher, a network connection, and a post-processor with the appropriate output format to transfer your tool data wirelessly to your machine tool.

The »zidCode« module supports efficient and optimal job preparation in the ZOLLER TMS Tool Management Solutions software and in the »pilot 4.0« image processing software thanks to its intuitive operation.

»quickPick« Storage Module

The »quickPick« inventory module is a simple inventory surface for manipulating individual components, complete tools, fixtures, orders, and accessories. You can post inventory bookings with just a few clicks.

NC Program Management – »zidCode 4.0«

With the NC program management system from ZOLLER TMS Tool Management Solutions and data transmission via »zidCode 4.0«, everything the machine needs to ensure reliable operations is available.

»idChip« Technology – »zidCode 4.0«

When the DataMatrix code on the tool's integrated chip is scanned, the CNC machine receives all the necessary tool data via the network.

What stipulations must my CNC machine meet?

»zidCode«:USB cable for keyboard simulation or USB flash drive for simulation + serial (RS-232) or Ethernet for data transfer. Stipulations for machines with FANUC controls: CNC machine with an available network connection (no network switch), FANUC control with FOCAS interface, control types: 30i / 31i / Oi-F / 32i »zidCode 4.0«:Your CNC machine must be network-capable. A network connection and power connection must be provided on the machine for »zidCode 4.0«. Either the CNC machine must be integrated into the production network, or a free network port must be available.

How long does the installation take?

»zidCode«:We estimate about one hour per machine. In addition, one day is required for training and, if necessary, one day for an update of the ZOLLER presetting and measuring machine. »zidCode 4.0«:About half a day per machine. In addition, one to two days are required for training and, if necessary, one day for updating the ZOLLER presetting and measuring machine.

Which model is right for my production?

»zidCode«:If you don’t want to work via a network. With »zidCode«, you can eliminate typing errors at the machine. Machine operators scan the code, and the tool data is transmitted correctly to the machine control. »zidCode« 4.0«:If you want to or are able to work via a network and want to benefit from even greater efficiency in the production process. »zidCode« 4.0« offers an even broader range of capabilities in terms of networking, process optimization, and efficiency improvements.

How do I establish a connection for my CNC machine?

»zidCode«:Simply connect it directly to the machine via USB, serial, or network cable. Proper configuration ensures that »zidCode« functions correctly. »zidCode 4.0«:For this, the machine should be on the same network as the »zidCode 4.«0 unit and your ZOLLER presetting and measuring machine. A network connection to the production network on the CNC machine is required for this. If the machine is on a isolated network, »zidCode 4.0« should also be able to communicate with two networks using an optional extension.

How do I perform fastening of »zidCode« and »zidCode 4.0« on my CNC machine?

The monitor for both versions—»zidCode« and »zidCode 4.0«—is fastened to your machine tool using very strong magnets. No drill holes, minimal effort, and fixed installation—even during operation. »zidCode 4.0« is also available on a stand so you can perform the installation next to your machine.

Do I need my own power connection?

»zidCode«:If you're using USB, then no. If you're using Ethernet or a serial port, then yes. If the power supply provided via USB is not sufficient (older cables on older machines), an external power supply can be ordered as an optional addition. »zidCode 4.0«:Yes, always.

What stipulations must my tool holders meet?

»zidCode«:None. The corresponding QR code for data transfer is printed on a label at the ZOLLER presetting and measuring machine. You can either clip these labels onto your tool holders using our ZOLLER Tooltag holders or affix the labels directly to the tool. »zidCode« 4.0«:All tool holders must be labeled with a unique 2D code. ZOLLER offers the reliable »idLabel« or »idChip« solutions for permanent tool marking. The code is used to identify your tool holder, and the corresponding data is removed from the network. Alternatively, the tool holder can also be marked with a 2D code via laser marking.

I already have a screen on my CNC machine. Can I use the »zidCode 4.0« software on it?

Yes, you can! We also offer the »zidCode 4.0« solution without a touchscreen. The »zidCode 4.0« application is web-based and can be used on any screen size. Instead of the »zidCode 4.0« housing, you’ll receive the »zidCode« housing, which includes a scanner.

»»zidCode««

Name: »»zidCode««
Brand: Zoller

ZOLLER’s automated data handling makes processes simpler and more reliable. As soon as you’ve identified a tool by scanning it, the corresponding tool data is transferred error-free—all the way to the CNC machine’s control system. This ensures the production of top-quality components.

Choose your smart ZOLLER solution for seamless tool data handling: »zidCode« or »zidCode 4.0«.

»zidCode« »zidCode 4.0«

»»zidCode««

For manufacturing facilities without their own network. A quick start to the digital and error-free transfer of tool data.

With »»zidCode««, key success factors will be available quickly. You’ll gain safety, save time, and make it easier for your employees to transfer data to the machine.

»»zidCode« 4.0«

For manufacturing operations with their own network. Opens up additional options for greater efficiency with your tool data.

With »»zidCode 4.0««, you lay the foundation for using other ZOLLER software tools to gain a precise picture of tool performance in your production—even in real time. This increases transparency and process reliability in tool planning.

Simple operation thanks to automated processes

Process reliability through centralized data management

Cost savings through traceability

With ZOLLER, you can use your tool data consistently throughout the entire process, from work planning to the CNC machine. You’ll improve efficiency in tool handling, integrate subprocesses, and enhance process reliability through automated data transfer. Digitize your manufacturing with ZOLLER’s TMS Tool Management Solutions: interfaces, software, tool identification, and data transfer with »zidCode 4.0«.

Learn more about Software & Integration

By purchasing ZOLLER »zidCode« or »zidCode 4.0«, you have made a sound investment. With ZOLLER’s service and our training programs, we ensure that you get the most out of your tool identification system. You can always count on our quick response times.