Automatic Sliding Door

Before the measuring process starts, the sliding door of the measuring machine can be conveniently and simply closed automatically via the software using pneumatic systems, and opened once the measuring process is complete.

What is the main difference between presetting machines and inspection units?

An inspection unit is equipped with additional axes, sensors, and cameras to enable comprehensive measurement of cutting tools.

»elephant 2.0« – extremely simple to use

01. Selection of tool type, e.g., end mill > end mill with corner radius 02. Selection of the required parameters 03. Perform measurement, e.g., cutting contour corner radius 04. Measurement results (19 measurements, measured fully automatically without data entry or programming)

With a dead weight of approximately 650 kg and isolators, the solid vibration platform absorbs external vibration influences at the installation location. The isolators are supplied with compressed air at 6 bar.

Scanning measuring sensor

For electronic tactile measurement of, for example, the flank relief on taps. Available with Probe inserts ranging from D 0.3 mm to D 2 mm.

Measuring and Inspection Tools

For periodic on-site inspections of your measuring machine and to verify the accuracy of through-beam and reflected-light measurements, ZOLLER offers inspection tools that correspond to your machine, such as test mandrels, diameter gauges, and angle test gauges.

EMERGENCY STOP" circuit in »the cockpit«

Allows all motor-driven movements to be stopped simultaneously, further enhancing the high level of safety offered by Uhing drives. Voltage to the electronic components is maintained during this process, eliminating any danger of data loss.

Key control elements are located on the front of the measuring machine. This ensures that you always have unobstructed access to the emergency stop switch, the reset button, the membrane keypad, and the button for starting measuring processes.

Manual RFID Read/Write Station »mslz«

For manual writing to or reading from the code carrier on the tool holder using a handheld reader.

The UPS unit ensures that your computer shuts down properly in the event of power grid faults, thereby avoiding data loss. Mains voltages of 230 V~ (Europe) or 120 V~ (U.S.) are available.

Which tools are measured on ZOLLER machines?

All rotating cutting tools can be measured on ZOLLER inspection units. Additionally, stationary tools such as indexable inserts can be easily measured according to customer specifications using our specialized adapters.

Can I connect the inspection units to a grinding machine?

Absolutely—you can transfer the tool file from measuring machines to the grinding machine, or vice versa, via a network connection or a USB flash drive. For example, we offer a file interface for many programming systems.

Does it take a long time for the measurement of standard tools?

No, our software includes an automaticly installed program called ZOLLER »elephant«. With this program, you can simply measure basic geometries without having to adjust many settings.

What is the difference between »genius« and »threadCheck«?

ZOLLER »threadCheck« is based on the »genius« design but features an additional axis for horizontal swiveling and several specialized programs for measurement of threading tools. The swiveling capability allows the user to accurately focus on and measure the contour of the thread flanks without distortion.

Can I only use the inspection units to measure tools?

No, you can measure various objects, such as grinding wheels or, if necessary, the finished workpiece.

How large can the tools be in order to successfully measure them on ZOLLER machines?

Our inspection units can be equipped with various cameras upon customer request. For tool manufacturers, who usually manufacture tools larger than 3 mm in diameter, we recommend the standard camera for macro tools. For micro-tool manufacturers, we recommend a micro camera for tools with a diameter of 0.4 mm or larger.

Can even beginners quickly take tools on the inspection units?

Yes, we can save the measured tools in our z.One database and call them up at any time. This means that even operators with little experience can independently call up the saved programs. The tool is measured exactly according to specifications.

Does the installation require an air-conditioned room?

An air-conditioned room is not required. The device can be installed in a dust-free area in the machine shop.

Are there automation solutions available for the »genius»« series?

Yes, we can connect a »roboSet 2« automation system to all machines in the »genius« series.

»expert« – smart, simple, brilliant

»expert« is the specialist for measurements on precision tools—based on ZOLLER’s »pilot 4.0« software. The intelligent software generates the optimal measurement sequence based on the selected parameters. Fully automatic, reproducible, and with photorealistic parameter selection. Using check boxes, the parameters to be measured can be selected easily, quickly, and in a tool-specific manner for the measuring program. Simply select the parameters to be measured and confirm—and the measurement sequence starts right away.

360° Concentricity Check

To automatically determine the radial run-out of circular surfaces (e.g., tool shanks) and graphically evaluate the entire contour.

Point angle with hollow grinding

For drills and hollow-ground tool cutting edges, this is determined by contour tracking from the start point (major diameter) to the tool tip or the defined end point.

Groove chip space scan

Automatically scans the groove/chip space contour without contact and represents it graphically.

Radius »contour« with graphic

For the automatic determination of concave and convex radii on the outer contour of tools, including adjustable angular sectors with graphic evaluation.

Rake angle on radius cutters

Calculates the rake angle within the Radius segment based on the specified angles. Suitable for Die cutters, corner cutters, and full radius cutters.

Contour profile measurement (»lasso«)«

To scan any tool or workpiece contours and perform a nominal/actual comparison or dimension the contour.

»Metis« Tool Analysis

Measures and documents any contours, radii, angles, distances, and defects (wear and tear) using incident light.

Editable »apus« inspection report

To represent all measurement results—including designations, nominal values, tolerances, and much more—in a table format with a flexible layout.

The virtual measuring machine for the PC workplace, used to externally configure the testing and measurement sequence—including measuring programs, nominal values, and tolerances—based on the 3D model of the tool, even before it is manufactured.

»»genius««

Name: »»genius««
Brand: Zoller

As a tool manufacturer or grinding shop, you must deliver the highest quality. The »genius« universal measuring machine provides you with exact measurement data that serves as irrefutable proof of the high production quality of your products.

With ZOLLER »genius,« you can measure over 100 parameters of your precision tools in 2D/3D—non-contact, fully automatic, and with impressive reliability. This way, every measured value provides the foundation for improving the quality of your products.

Request now 1:1 expert meeting

Calibrating measuring machines on-site using certified test specimens and reference standards is an important part of E. ZOLLER GmbH & Co. KG’s quality assurance process—this ensures reliable measurement results and the high precision of your products in accordance with applicable standards.

Absolute measuring accuracy and process reliability

Unique worldwide: Certified by DAkkS

Simple operation and parameter selection

Storage options

Storage options –

The integrated storage compartments accommodate adapter tool posts and intermediate sleeves: those for intermediate sleeves are located in the interior, and those for adapter tool posts are mounted on the sides. This way, your accessories are always at hand.

»Cockpit« Control Unit

»Cockpit« Control Unit –

offers operators ergonomic design and comfort through customizable adjustment options. The »cockpit« can be adjusted for height and position, and the 24-inch TFT color monitor can also be tilted.

Software »Pilot 4.0«

Software »Pilot 4.0« –

is intuitive, with a clear overview, and enables operators to perform reliable measurements. It offers a uniform user interface across all ZOLLER systems—including ZOLLER TMS Tool Management Solutions. The software’s modular design allows for customer-specific adjustments that can be implemented quickly.

incident light camera

Incident light camera with Multi-LED segment illumination and CNC swiveling device –

for inspection and automatic measurement of tool geometries on the circumference, in the chip space, and on the end face. Simply enter the target parameters in the Measuring program dialog, and each measurement parameter is automatically measured and recorded: rake angle, clearance angle, Groove contour, chamfer width, and many other geometries. The high-performance LEDs, segmented into eight areas, are automatically controlled by the measuring system and ensure optimal lighting of the surface through automatic intensity control—for high precision and repeatability.

control cabinet

control cabinet –

The execution of the control cabinet includes active ventilation. All necessary electronic components are carefully and securely installed to ensure trouble-free operation. The position of the control cabinet ensures optimal accessibility during maintenance and service work.

High-Precision »»ace« Spindle«

»»ace«« high-precision spindle –

guarantees μm-accurate mounting and clamping of all types of tools and tool holders. Adaptation to many tool holder systems is ensured by the universal adapter tool post changing system. The CNC drive with autofocus and a precise Angle measuring system provides automatic focusing on the tool cutting edge and for holding the cutting contour.

transmitted light camera

Transmitted light camera with Multi-LED illumination –

featuring high-quality, low distortion optics and telecentric transmitted light, it enables μm-accurate measurement of cutting edge contours and step geometry in Silhouette mode with up to 5 Mpx. The camera features a high frame rate for fast focusing and contour scanning during tool rotation. The Multi-LED ring light provides bright, high-contrast lighting for cutting edge inspection using incident light.

Ergonomic One-Hand Control Handle »»eQ««

Ergonomic one-hand control handle »»eQ«« (ergonomic and quick) –

for effortlessly moving the measuring axes in the X, Y, and Z directions to the correct position. The button with the Solutions icon can be configured with additional practical functions, making operation even simpler and more convenient.