Tooling Solutions with »idChip«. Upon request, we supply all tool holders with an integrated chip and DataMatrix code. You can uniquely identify your tool holders at any time and have access to all the information you need: number of heating cycles, machine inserts, and much more. The precision machining of key functional surfaces on the tool holder—such as the hard-turned clamping shoulders and drive slots—guarantees a long lifetime and maximum precision during the machining process. Sustainable and cost-effective: that’s the future.

Integrated Processes

Guaranteed Precision

Everything from a Single Source

Chip Drill Hole

For mounting data carriers such as RFID chips or ZOLLER »idChips« on ZOLLER Tooling tool holders. The default setting is for mounting on HSK-A hollow shank taper, SK steep taper, and PSC polygonal shank taper.

ZOLLER »idChip«

For unique identification of your tool holders and to ensure maximum product lifespan. Upon request, we can deliver the tool holders balanced and with a fixed chip integrated into them directly to your production facility.

3-Groove Technology

The adhesive in the chip bore of the tool holder guarantees a positive fit for a secure and fixed connection.

Four threads

For subsequently fine balancing of standard shrink fit holders.

Long Shrink Fit

Long shrink fit with an insertion radius

Guarantees maximum shrink forces thanks to the tension applied by the tool along the entire length of the shaft.

Feed shoulder

Hard-finished clamping shoulder

Garantees optimal sliding of the clamping segments along the clamping shoulder and excellent tension in the spindle. This results in a maximum radial run-out of 10 μm at the clamping shoulder (5 times more accurate than DIN).

Concentricity Tolerances

Tooling Solutions guarantee a radial run-out of < 3 µm.

Precision-balanced

All ZOLLER Tooling tool holders are precision-balanced—G2.5 at 25,000 ^min⁻¹ or max. residual unbalance ≤ 1 gmm. This results in smooth spindle operation during machining that is gentle on the bearings. You benefit from a longer spindle lifetime, an optimal workpiece surface finish, and longer tool life.

Drive Slots

Hard-finished drive slots

Ensure that the grooves are 100% centered, guarantee a perfect fit in the spindle, and provide excellent torque transmission.

Emission area

Hard-finished ejection surface

Guarantees a secure release of the HSK tool holder during tool changes.

»coolTool«

For a perfectly cooled tool cutting edge, optimal chip evacuation, and avoidance of chip buildup on the tool cutting edge. The angled placement of the coolant holes guarantees that your coolant reaches exactly where it’s needed: at your tool cutting edge. This allows you to achieve optimal machining results and extend the tool life.

Chip Drill Hole