Thanks to the robot integrated into »the« »roboSet 2«, it is possible to guarantee high tool throughput 24/7 without any human operator. The robot even handles complex and time-consuming measuring tasks on its own—ensuring maximum process reliability and measurement accuracy at all times. The integrated force and torque sensor also gives you the option of using shank tools reliably even in tight fits, such as in intermediate sleeves.

Automatic Intermediate Bushing Change

The exchange of the intermediate sleeves is fully automatic. This makes it possible to measure and document different tool types within a single pallet management system and even within a single pallet.

Before the »roboSet 2« automation solution can start its work process, an operator only needs to define the tool loading configuration using the Pallet management feature in the »pilot 4.0« software. Thanks to the multi-pallet system (eight pallets as default, with optional ninth), large quantities can be processed and documented fully automatically. Overall, well-organized pallet management contributes significantly to process optimization, provides the flexibility to manipulate different batch sizes, and helps move goods more efficiently and sustainably.

Camera for Process Monitoring

An integrated camera, which is available as an optional accessory, allows ZOLLER service personnel to correct any irregularities that may occur more quickly and effectively.

In the »roboClean« upstream tool cutting edge cleaning system, the cutting edges of pre-cleaned round or shank tools are cleaned fully automatically in an ultrasonic bath and dust is removed. Air jets then dry the round or shank tools. This ensures exact measurement results.

When combined with the »roboSet 2« robotic loading system, the »roboMark« laser marking system operates completely autonomously, reliably, and efficiently within the ZOLLER safety enclosure. Thanks to the multi-pallet system and the dual grippers, this ZOLLER automation solution can also process and document high volumes fully automatically. A flue gas suction device with automatic filter monitoring, as well as other customer-specific add-on solutions such as the optional Weldon detection, round out the complete system.

»roboSet 2« performs automatic, contactless Weldon detection. The tool is aligned in a way that corresponds to the robot's ability to securely grip it and perform labeling with »roboMark« at the appropriate position.

With automatic tool identification, an integrated scanner reads QR codes, DataMatrix codes, etc. Through the interface to ZOLLER TMS Tool Management Solutions, all information regarding the scanned tools is accessible, and links to external workplaces (such as the regrinding counter) can also be established.

»roboSet«

Name: »»roboSet 2««
Brand: Zoller

Space for eight pallets and plenty of tools—fully automated tool inspection is the best way to use skilled workers where they can make the biggest impact.

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Tool sorting according to specifications

Generates documentation and tool history

Small footprint and quick return on investment

»»cockpit««

You can use »the roboSet 2« conveniently and simply using the »»pilot«« image processing technology».«

measuring machine

Can be combined with all measuring machines in the »»genius«« series from ZOLLER.

»»roboSet 2««

Loading unit with robots, marking laser, and cleaning bath. Capacity for several thousand tools.

Access Window

Large access window that slides simply upward to the two pallet levels. High tool capacity thanks to eight pallet positions.

interior

Convenient access to the ultrasonic cleaning area and the interior of the loading unit.

»»cockpit««

You can use »the roboSet 2« conveniently and simply using the »»pilot«« image processing technology».«

measuring machine

Can be combined with all measuring machines in the »»genius«« series from ZOLLER.

»»roboSet 2««

Loading unit with robots, marking laser, and cleaning bath. Capacity for several thousand tools.

Access Window

Large access window that slides simply upward to the two pallet levels. High tool capacity thanks to eight pallet positions.

interior

Convenient access to the ultrasonic cleaning area and the interior of the loading unit.

Using ultrasonic and dry cleaning, »roboSet 2« removes microparticles, dust, and organic coolants from every tool. No matter which ZOLLER measuring machine you pair »roboSet 2« with, the tools will be spotless and ready for inspection. These are the perfect conditions for fully leveraging ZOLLER’s precise measuring capabilities.

In »roboSet 2«,« the robotics action is in full swing. Next door, at »genius«, however, it’s almost completely quiet. To ensure that these dissimilar neighbors work together perfectly, »roboSet 2« was designed as a separate unit that is mechanically decoupled from the measuring machine. Vibrations and shocks do not enter the µm-precise measuring technology.

GKN Aerospace - ZOLLER Solutions I Erfolgreicher Einsatz in der Werkzeugschleiferei

Our customer, GKN Aerospace, has been relying on automated inspection with »the »roboSet 2« for two years. In the video, manufacturing expert Jeremy St. Pierre shares his experiences with this ZOLLER solution.

Automation is more than just a step. It’s a giant leap toward new priorities. Decide how you want to use your skilled workforce in the future. »roboSet 2« offers efficient automation for Tool manufacturers and Grinders.

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Automation: Your Advantages

Find out how you can automate tool preparation, provision, logistics and inspection with ZOLLER. Realize your highly efficient Smart Factory according to your needs.

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Christoph Zoller — 1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.

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»roboSet 2«

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