What advantages does the ZOLLER »micBox« offer over manual assembly of cutter heads?

The fully automated processes, which operate independently of operator’s personnel, ensure the highest level of process reliability. An additional, invaluable advantage is end-to-end traceability. Furthermore, continuous production enables a significant increase in efficiency as well as substantial cost savings—crucial economic advantages for the future.

How can you track the exchange of indexable inserts in the »micBox«?

The software and the database function with associated tool IDs document, for each tool, how many times an indexable insert or screw has been used.

What are the maximum tool holder sizes that can be recorded in a »micBox«?

With the ZOLLER spindle, the »micBox« can accommodate tools up to HSK 125.

Is the screwdriving unit monitored additionally, and can the torque be adjusted variably in a »micBox«?

The screwdriving unit fitted to the robot monitors the torque every time a screw is tightened. Depending on the screw, cutter head, and indexable insert, the torque can be adjusted up to 7 Nm (maximum 10 Nm).

»»micBox«« – Software & Integration

Name: »»micBox««
Brand: Zoller

»micBox«

»micBox« Start Menu

The home screen displays all important information at a glance and features a clear, comprehensive, and user-friendly surface. The operator can view information about the loaded tool and the current robot status at any time, and important messages are reliably displayed. From this central user interface, the operator can quickly navigate to all other areas within the control software. The system can be started with just one click!

»micBox« Database Overview

The database overview permits the operator to view all relevant information about the currently loaded tool. It precisely displays how many indexable inserts have been used and how many times an exchange has occurred—all of which is monitored and recorded automatically. Through convenient submenus, the operator can enter and adjust all necessary tool data quickly and simply on the configuration page.

»micBox« user interface

The control system’s graphical user interface provides a clear overview of all available modules—from the robot controller to the rotation and swivel unit to the screw lubrication station. Each module can be conveniently controlled manually, as can the robot itself directly through the software. Important status displays such as robot status, tool ID, and messages remain visible at all times—even when exchanging between pages. This ensures maximum transparency and ease of use.

»micBox« Tool Configuration

The tool configuration is simple for the operator: This allows new tools to be created quickly and all necessary information for the robot to be entered. Existing tools can also be easily edited and refreshed at any time. The “Delete from DB” and “Write to DB” buttons allow tool data to be managed directly and conveniently in the database—deleting or adding tool data is reliable and seamless.

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