Where is the best place to use »smartCheck«?

ZOLLER »smartCheck« is a high-precision system for measurement and inspection of tools directly on the production floor. It helps ensure that tools are accurately checked and correspond to the required standards.

»pilot 4.0« – intuitive and intelligent

»pilot 4.0« has established itself as a powerful and comprehensive software solution for all ZOLLER setting, measuring, and testing devices. The intuitive, graphic user guidance guides users quickly and reliably to precise measurement results. Thanks to »pilot 4.0«, even complex measuring tasks can be completed successfully on the first try. At the same time, the software offers such a wide range of functionality that there is a solution for every requirement. It is no coincidence that »pilot« applies as the world’s unrivaled standard for measuring, inspecting, and managing cutting tools.

Tool Analysis Made Easy

Equipped with a swivelling incident light camera, the ZOLLER »smileCheck« and »smartCheck« series of devices are ideal for tool inspection. Tool parameters, geometric data, and cutting-edge contours are entered both radially and axially, enabling tool analyses to be performed universally, quickly, and simply.

Tool Contours Inspection in Detail

Developed with and for tool manufacturers, ZOLLER software offers solutions that meet the highest standards. Even complex measurement and inspection tasks are ingeniously simple in their application.

Perfect even in specialized fields

Precision across the board – »pilot 4.0« offers innovative solutions even for specialized applications and is continuously refined in-house by ZOLLER, which has extensive development capabilities, to meet the requirements of new tooling technologies, expertly implement customer requirements, and simultaneously make existing processes even simpler and more efficient. Take, for example, the critical task of preparing grinding wheels for new orders. ZOLLER offers a consistently perfect solution for short setup and lead times: from management, warehousing, and assembly all the way to measurement and the transmission of measurement data to your grinding machine.

For which tools is »smartCheck« suitable?

ZOLLER »smartCheck« is versatile and suitable for a wide range of tools, including milling cutters, turning tools, and grinding tools.

How simple is the operation of »the »smartCheck«?

ZOLLER »smartCheck« is very user-friendly and intuitively designed. Your employees can quickly learn how to use the system and integrate it into their daily workflows.

What benefits does »smartCheck« offer my company?

ZOLLER »smartCheck« improves the precision and quality of your tools, saves time and money, provides comprehensive documentation, and can be used flexibly with a variety of tools.

How can I integrate »smartCheck« into my existing system?

ZOLLER »smartCheck« can be easily integrated into your existing production environment. Our team will assist you with installation and training to ensure a seamless implementation.

Is there an option to test the »smartCheck« before buying it?

Yes, it is possible for you to test ZOLLER »smartCheck« in your production environment. Contact us for a free demo and see the benefits for yourself.

»»smartCheck« 600/800«

Name: »»smartCheck««
Brand: Zoller

»»eQ«« One-Hand Control Handle

Ergonomic One-Hand Control Handle »»eQ««

Ergonomic one-hand control handle »»eQ«« (ergonomic & quick)—for effortlessly moving the optic carrier to the correct position along the Z-axis and X-axis. The button with the Solutions icon can be configured with additional practical functions, making operation even simpler and more convenient.

X-axis

X-axis (manual/CNC)—the high-precision, smooth-running linear axes serve for rapid and fine positioning of the measuring optics relative to the cutting edge of the tool. Whether executed manually for spot checks using the »»eQ«« one-hand control handle or CNC-controlled for fully automatic processes, these axes enable safe, fast, and convenient execution of the measurement.

Manual fine setting – the alternative to CNC control. The ergonomic hand wheels for additional manual fine adjustment of the Z- and X-axes are specialized for the tool inspection module.

Y-axis

Y-axis – the optional, CNC-controlled linear axis for measuring off-center cutting edges on turning or multifunction tools.

board

Handy Board

Practical board—holds adapter tools posts, adapters, tools, and intermediate sleeves.

incident light camera

Tool Inspection with a Manually Swivelling Incident Light Camera

Tool inspection with a manually swivelling incident light camera—for radial and axial inspection and measuring tasks. An integrated Multi-LED ring light, segmented into eight areas, ensures optimal lighting of the surface with adjustable light intensity. The clamping and locking device, along with the swivel range from -30° to 90°, ensure an ideal perspective for each measuring point.

Software »Pilot 4.0«

Software »pilot 4.0«

Software »Pilot 4.0«—is intuitive, provides an overview, and enables operators to perform reliable measurements. It provides a uniform user interface across all ZOLLER systems—including ZOLLER TMS Tool Management Solutions. The software’s modular design allows for quick implementation of customer-specific adjustments.

Integrated control unit – enables comfortable and ergonomically sound operation. The 24" TFT color monitor can be individually adjusted to meet the needs of each operator: height, swivel, and inclination angles are all flexibly adjustable.

high-precision spindle

»»ace«« high-precision spindle

»»ace«« high-precision spindle – guarantees μm-accurate mounting and clamping of all types of tools and holders. Adaptation to many tool holder systems is ensured by the universal adapter tool post changing system. The optional CNC drive with autofocus and a precise Angle measuring system provides automatic focusing on the tool cutting edge and detection of the cutting contour.

Separate Control Unit

Separate »cockpit« control unit

Separate »cockpit« control unit – provides space for a keyboard and mouse, as well as storage for label and laser printers, a scanner, and tools. The 24" TFT color monitor is adjustable for height and inclination, making software use as comfortable as possible. This allows each operator to set up their workplace in just a few simple steps.

machine table

Sturdy Machine Table

Sturdy machine table – the foundation of the device: The computer, electronics, and pneumatic elements are housed here in an industrial-grade, service-friendly design, with everything neatly laid out and spaced to ensure optimal accessibility and ventilation.

Z-axis

Z-axis (manual/CNC)—these high-precision, smooth-running linear axes serve for rapid and fine positioning of the measuring optics relative to the cutting edge of the tool. Whether operated manually for spot checks using the »»eQ«« one-hand control handle or CNC-controlled for fully automatic processes, these axes enable safe, fast, and convenient execution of the measurement.

Manual fine setting – the alternative to CNC control. The ergonomic hand wheels for additional manual fine adjustment of the Z- and X-axes are specialized for the tool inspection module.

optic carrier

Swivelling Optic Carrier

Swivelling optic carrier – the optional CNC-controlled swiveling device for the transmitted-light optics, with a swivel range of -30° to 30°, for distortion-free measurement of pitched tool contours.