Automatic Sliding Door

Before the measuring process starts, the sliding door of the measuring machine can be conveniently and simply closed automatically via the software using pneumatic systems, and opened once the measuring process is complete.

What are the main functions of the »titan« measuring machine?

The »titan« enables high-precision measurement and inspection of a wide variety of cutting tools and workpieces. It combines state-of-the-art sensor technology and optical systems for exact measurement.

»elephant« 2.0« – extremely simple to use

Selection of tool type, e.g., end mill > end mill with corner radiusSelection of the required parametersActive measurement, e.g., cutting contour corner radiusMeasurement results (19 items, measured fully automatically and without data entry or programming)

The »orthoScan« swivelling multi-sensor optic carrier always finds the perfect perspective for the tool. This allows the cutting edge geometries of pitch tools, such as tap drills or hob cutters, to be measured without distortion.

Tailstock Counterpoint

With a clamping range of 300 mm for holding tools between tips and for measuring exclusively using the throat gauge principle. The Tailstock is removable and equipped with high-precision Hirth splines as a quick-change interface.

Scanning measuring sensor

For electronic tactile measurement of, for example, the thread relief on taps. Available with Probe inserts ranging from D 0.3 mm to D 2 mm.

Measuring and Inspection Tools

For periodic on-site inspections of your measuring machine and to verify the accuracy of through-beam and reflected-light measurements, ZOLLER offers inspection tools that correspond to your machine, such as test mandrels, diameter gauges, and angle test gauges.

Key control elements are located on the front of the measuring machine. This ensures that you always have unobstructed access to the emergency stop switch, the reset button, the membrane keypad, and the button for starting measuring processes.

Manual RFID Read/Write Station »mslz«

For manual writing to or reading from the code carrier on the tool holder using a handheld reader.

The UPS unit ensures that your computer shuts down properly in the event of power grid faults, thereby avoiding data loss. Mains voltages of 230 V~ (Europe) or 120 V~ (U.S.) are available.

What is the measuring accuracy of the »titan«?

The »titan«'s« measuring accuracy lies in the micrometer range, enabling extremely precise results: Exy = 2.0 μm + (L/250 mm) μm and Ex = 1.3 μm + (L/300 mm) μm.

What types of tools can be measured using the »Titan«?

The »Titan« can measure a wide variety of tools, such as milling cutters, drill bits, threading tools, gear-cutting tools, and many more.

What software is used for control and evaluation?

The device is operated by the powerful ZOLLER »pilot 4.0« software, which offers intuitive operation and comprehensive evaluation capabilities. Additionally, there are additional software options tailored to each specific application.

How many CNC-controlled axes does the device have?

The »Titan« features 6 CNC-controlled axes, which enable flexible and precise positioning of the workpiece. A 7th axis is available as an optional addition.

What sensors and cameras are built into the »titan«?

The »Titan« is equipped with two high-definition cameras and a sensor for measuring the preparation of the cutting edges, ensuring exact measurements.

How simple is the »titan« operation for users?

Thanks to its user-friendly software (including the ZOLLER measuring program assistant »«elephant»«) and ergonomic design, the operation of »the« »titan« is very simple and intuitive.

What are the benefits of automatic level control?

Automatic level adjustment ensures that the measuring machine is always optimally aligned, which improves measuring accuracy.

How is the quality of the measurement results ensured?

The quality of the measurement results is ensured through regular calibration, high-quality components, and precise software. ZOLLER is an Accredited calibration laboratory in accordance with DIN EN ISO/IEC 17025:2018.

What optional accessories are available for the »Titan«?

Various accessories are available for the »titan«, including additional clamping systems, software modules, and specific measurement adapters.

»expert« – smart, simple, brilliant

»expert« is the specialist for measurements on precision tools—based on ZOLLER’s »pilot 4.0« software. The intelligent software generates the optimal measurement sequence based on the selected parameters. Fully automatic, reproducible, and with photorealistic parameter selection. Using check boxes, the parameters to be measured can be selected easily, quickly, and in a tool-specific manner for the measuring program sequence. Simply perform a simple selection of the parameters to be measured and confirm—and the measurement sequence starts immediately.

»skp« – Customized, Secure, Exact

To achieve optimal tool life as well as efficient and precise cutting performance of cutting tools, proper preparation of the cutting edges is crucial. Checks and optimization of cutting edge preparation, as well as reliable and thorough documentation of it, are playing an increasingly important role in this process. ZOLLER »titan«, featuring the CNC-controlled swivelling »zep« measuring sensor and the »skp« software, quickly, non-contact, and fully automatically measures different shapes of cutting edge preparation.

360° Concentricity Check

To automatically determine the radial run-out of circular surfaces (e.g., tool shanks) and graphically evaluate the entire contour.

Point angle with hollow grinding

For drills and hollow-ground tool cutting edges, this is determined by contour tracking from the start point (major diameter) to the tool tip or the defined end point.

Groove chip space scan

Automatically scans the groove/chip space contour without contact and represents it graphically.

Radius »Contour« with Graphic

For the automatic determination of concave and convex radii on the outer contour of tools, including adjustable angular sectors with graphic evaluation.

Rake angle on radius cutters

Calculates the rake angle within the Radius segment based on the specified angles. Suitable for the cutters, corner cutters and full radius cutters.

Contour profile measurement (»lasso«)«

To scan any tool or workpiece contours and perform a nominal/actual comparison or dimension the contour.

»Metis« Tool Analysis

Measures and documents any contours, radii, angles, distances, and defects (wear and tear) using incident light.

Editable »apus« inspection report

To represent all measurement results—including designations, nominal values, tolerances, and much more—in a table format with a flexible layout.

The virtual measuring machine for the PC workplace, used to externally configure the testing and measurement sequence—including measuring programs, nominal values, and tolerances—based on the 3D model of the tool, even before it is manufactured.

»»titan«« – Applications

Name: »titanium«
Brand: Zoller

With »3dCheck«, the ideal inspection machine for fast, process-oriented, and fully automatic digitization of tool geometries, you can measure non-contact—without causing damage to the tools.

3D Nominal/Actual Comparison 3D Analysis 2D Analysis

3D Nominal/Actual Comparison

With color-coded labeling and weighting of geometric deviations across the entire tool surface. This allows for faster and more targeted intervention in the production process.

3D Analysis

The scanned tool contour, with the option to insert defined cutting planes for continuing detailed 2D analysis. The 3D measurement data can be exported in the standard .stl format for further processing in the customer-specific CAD system.

2D Analysis

Displays the defined cutting plane as a 2D contour and enables a nominal/actual comparison, with color-coded and weighted deviations. Additional measurements can also be taken on the 2D contour for further analysis.

ZOLLER »roboSet 2« – automates your »titan«. Performs cleaning, loading, labeling, and organization of your tools completely without manual labor.

All measurements are fully documented. After measurement, the tools are labeled using ZOLLER »roboMark«—a laser flexibly marks the tool shaft within milliseconds with values individually determined during the measuring process and other data.

Learn more about »roboSet 2«