Automatic Sliding Door

Before the measuring process starts, the sliding door of the measuring machine can be conveniently and simply closed automatically via the software using pneumatic systems, and opened once the measuring process is complete.

What are the main functions of the »titan« measuring machine?

The »titan« enables high-precision measurement and inspection of a wide variety of cutting tools and workpieces. It combines state-of-the-art sensor technology and optical systems for exact measurement.

»elephant« 2.0« – extremely simple to use

Selection of tool type, e.g., end mill > end mill with corner radiusSelection of the required parametersActive measurement, e.g., cutting contour corner radiusMeasurement results (19 items, measured fully automatically and without data entry or programming)

The »orthoScan« swivelling multi-sensor optic carrier always finds the perfect perspective for the tool. This allows the cutting edge geometries of pitch tools, such as tap drills or hob cutters, to be measured without distortion.

Tailstock Counterpoint

With a clamping range of 300 mm for holding tools between tips and for measuring exclusively using the throat gauge principle. The Tailstock is removable and equipped with high-precision Hirth splines as a quick-change interface.

Scanning measuring sensor

For electronic tactile measurement of, for example, the thread relief on taps. Available with Probe inserts ranging from D 0.3 mm to D 2 mm.

Measuring and Inspection Tools

For periodic on-site inspections of your measuring machine and to verify the accuracy of through-beam and reflected-light measurements, ZOLLER offers inspection tools that correspond to your machine, such as test mandrels, diameter gauges, and angle test gauges.

Key control elements are located on the front of the measuring machine. This ensures that you always have unobstructed access to the emergency stop switch, the reset button, the membrane keypad, and the button for starting measuring processes.

Manual RFID Read/Write Station »mslz«

For manual writing to or reading from the code carrier on the tool holder using a handheld reader.

The UPS unit ensures that your computer shuts down properly in the event of power grid faults, thereby avoiding data loss. Mains voltages of 230 V~ (Europe) or 120 V~ (U.S.) are available.

What is the measuring accuracy of the »titan«?

The »titan«'s« measuring accuracy lies in the micrometer range, enabling extremely precise results: Exy = 2.0 μm + (L/250 mm) μm and Ex = 1.3 μm + (L/300 mm) μm.

What types of tools can be measured using the »Titan«?

The »Titan« can measure a wide variety of tools, such as milling cutters, drill bits, threading tools, gear-cutting tools, and many more.

What software is used for control and evaluation?

The device is operated by the powerful ZOLLER »pilot 4.0« software, which offers intuitive operation and comprehensive evaluation capabilities. Additionally, there are additional software options tailored to each specific application.

How many CNC-controlled axes does the device have?

The »Titan« features 6 CNC-controlled axes, which enable flexible and precise positioning of the workpiece. A 7th axis is available as an optional addition.

What sensors and cameras are built into the »titan«?

The »Titan« is equipped with two high-definition cameras and a sensor for measuring the preparation of the cutting edges, ensuring exact measurements.

How simple is the »titan« operation for users?

Thanks to its user-friendly software (including the ZOLLER measuring program assistant »«elephant»«) and ergonomic design, the operation of »the« »titan« is very simple and intuitive.

What are the benefits of automatic level control?

Automatic level adjustment ensures that the measuring machine is always optimally aligned, which improves measuring accuracy.

How is the quality of the measurement results ensured?

The quality of the measurement results is ensured through regular calibration, high-quality components, and precise software. ZOLLER is an Accredited calibration laboratory in accordance with DIN EN ISO/IEC 17025:2018.

What optional accessories are available for the »Titan«?

Various accessories are available for the »titan«, including additional clamping systems, software modules, and specific measurement adapters.

»expert« – smart, simple, brilliant

»expert« is the specialist for measurements on precision tools—based on ZOLLER’s »pilot 4.0« software. The intelligent software generates the optimal measurement sequence based on the selected parameters. Fully automatic, reproducible, and with photorealistic parameter selection. Using check boxes, the parameters to be measured can be selected easily, quickly, and in a tool-specific manner for the measuring program sequence. Simply perform a simple selection of the parameters to be measured and confirm—and the measurement sequence starts immediately.

»skp« – Customized, Secure, Exact

To achieve optimal tool life as well as efficient and precise cutting performance of cutting tools, proper preparation of the cutting edges is crucial. Checks and optimization of cutting edge preparation, as well as reliable and thorough documentation of it, are playing an increasingly important role in this process. ZOLLER »titan«, featuring the CNC-controlled swivelling »zep« measuring sensor and the »skp« software, quickly, non-contact, and fully automatically measures different shapes of cutting edge preparation.

360° Concentricity Check

To automatically determine the radial run-out of circular surfaces (e.g., tool shanks) and graphically evaluate the entire contour.

Point angle with hollow grinding

For drills and hollow-ground tool cutting edges, this is determined by contour tracking from the start point (major diameter) to the tool tip or the defined end point.

Groove chip space scan

Automatically scans the groove/chip space contour without contact and represents it graphically.

Radius »Contour« with Graphic

For the automatic determination of concave and convex radii on the outer contour of tools, including adjustable angular sectors with graphic evaluation.

Rake angle on radius cutters

Calculates the rake angle within the Radius segment based on the specified angles. Suitable for the cutters, corner cutters and full radius cutters.

Contour profile measurement (»lasso«)«

To scan any tool or workpiece contours and perform a nominal/actual comparison or dimension the contour.

»Metis« Tool Analysis

Measures and documents any contours, radii, angles, distances, and defects (wear and tear) using incident light.

Editable »apus« inspection report

To represent all measurement results—including designations, nominal values, tolerances, and much more—in a table format with a flexible layout.

The virtual measuring machine for the PC workplace, used to externally configure the testing and measurement sequence—including measuring programs, nominal values, and tolerances—based on the 3D model of the tool, even before it is manufactured.

»»titan«« – Technical Specifications

Name: »titanium«
Brand: Zoller

Maximum tool length Z 600 mm

Maximum tool diameter D 230/100 mm

Maximum snap gauge diameter d 100/75 mm

Number of axes: 5–7

Weight ~ 1,400 kg

application

2D Parameters: Incident Light
Default Diameter: 2–100 mm	Basic
Microtools: 0.1–10 mm	Optional
3D Parameters: Incident Light
Partial	Base
Area-based	Base
Measuring Tasks
Cutting Edge Preparation	Optional
Roughness	Optional
Threading Tools	Optional

Sensor Configuration

Transmitted Light Optics
HR70 Transmitted Light Camera, Field of View approx. 4.0 x 3.6 mm²	Basic Model
5 Mpx Transmitted Light Camera, Field of View approx. 5.5 x 5.0 mm²	Optional
Transmitted light camera WF, Field of View approx. 15.5 x 14.1 mm²	optional
Optics – Incident light
HR70 Standard Incident light camera, Field of View approx. 1.1 x 1.0 mm²	Base
HR70 Micro incident light camera, field of view approx. 0.4 x 0.4 mm²	optional
zep sensor (cutting edge preparation)	optional
»zep-R sensor« (cutting edge preparation/roughness)	optional
»Z3dCam« sensor« (Digitization)	optional
Tactile
Scanning measuring sensor	optional

Measuring Machine Configuration

Spindle
High-precision »tcs« spindle	Standard
High-precision »ahd« spindle	Optional
Hollow encoder	Standard
Linear drive
Positive-lock ball screw	Standard
X-axis and Y-axis in cross-table design	Standard
Optics drive
Swivel axis for incident light	Standard
Swivel axis for incident and transmitted light	Optional
Vibration damping
Integrated, active with level control	Standard
Leveling Elements on machine feet	Standard
Material
Hard stone	Standard

accuracy

Exy = 2.0 μm + (L/250 mm) μm	Base
Ex = 1.3 μm + (L/300 mm) μm	Base

Inspection & Measuring: Your Advantages

Find out what is possible with ZOLLER for tool inspections. Process-related inspections or high-end analyses through to SKP, roughness and the creation of digital twins.

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Christoph Zoller — 1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.

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Inspection & Measuring: Your Advantages

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