What stipulations must my ZOLLER measuring and presetting machine meet?

»zidCode«:Your ZOLLER presetting and measuring machine requires one of the following »pilot« device software versions: »pilot 4.0«, »pilot 3.0« or »pilot 2 mT« version 1.15.0.0 or later, or »pilot 1.0« version 1.15.13.0 or later, and a label printer. »zidCode 4.0«:Your ZOLLER presetting and measuring machine requires »pilot 4.0« device software version 1.18.23 or higher, a network connection, and a post-processor with the appropriate output format to transfer your tool data wirelessly to your machine tool.

The »zidCode« module supports efficient and optimal job preparation in the ZOLLER TMS Tool Management Solutions software and in the »pilot 4.0« image processing software thanks to its intuitive operation.

»quickPick« Storage Module

The »quickPick« inventory module is a simple inventory surface for manipulating individual components, complete tools, fixtures, orders, and accessories. You can post inventory bookings with just a few clicks.

NC Program Management – »zidCode 4.0«

With the NC program management system from ZOLLER TMS Tool Management Solutions and data transmission via »zidCode 4.0«, everything the machine needs to ensure reliable operations is available.

»idChip« Technology – »zidCode 4.0«

When the DataMatrix code on the tool's integrated chip is scanned, the CNC machine receives all the necessary tool data via the network.

What stipulations must my CNC machine meet?

»zidCode«:USB cable for keyboard simulation or USB flash drive for simulation + serial (RS-232) or Ethernet for data transfer. Stipulations for machines with FANUC controls: CNC machine with an available network connection (no network switch), FANUC control with FOCAS interface, control types: 30i / 31i / Oi-F / 32i »zidCode 4.0«:Your CNC machine must be network-capable. A network connection and power connection must be provided on the machine for »zidCode 4.0«. Either the CNC machine must be integrated into the production network, or a free network port must be available.

How long does the installation take?

»zidCode«:We estimate about one hour per machine. In addition, one day is required for training and, if necessary, one day for an update of the ZOLLER presetting and measuring machine. »zidCode 4.0«:About half a day per machine. In addition, one to two days are required for training and, if necessary, one day for updating the ZOLLER presetting and measuring machine.

Which model is right for my production?

»zidCode«:If you don’t want to work via a network. With »zidCode«, you can eliminate typing errors at the machine. Machine operators scan the code, and the tool data is transmitted correctly to the machine control. »zidCode« 4.0«:If you want to or are able to work via a network and want to benefit from even greater efficiency in the production process. »zidCode« 4.0« offers an even broader range of capabilities in terms of networking, process optimization, and efficiency improvements.

How do I establish a connection for my CNC machine?

»zidCode«:Simply connect it directly to the machine via USB, serial, or network cable. Proper configuration ensures that »zidCode« functions correctly. »zidCode 4.0«:For this, the machine should be on the same network as the »zidCode 4.«0 unit and your ZOLLER presetting and measuring machine. A network connection to the production network on the CNC machine is required for this. If the machine is on a isolated network, »zidCode 4.0« should also be able to communicate with two networks using an optional extension.

How do I perform fastening of »zidCode« and »zidCode 4.0« on my CNC machine?

The monitor for both versions—»zidCode« and »zidCode 4.0«—is fastened to your machine tool using very strong magnets. No drill holes, minimal effort, and fixed installation—even during operation. »zidCode 4.0« is also available on a stand so you can perform the installation next to your machine.

Do I need my own power connection?

»zidCode«:If you're using USB, then no. If you're using Ethernet or a serial port, then yes. If the power supply provided via USB is not sufficient (older cables on older machines), an external power supply can be ordered as an optional addition. »zidCode 4.0«:Yes, always.

What stipulations must my tool holders meet?

»zidCode«:None. The corresponding QR code for data transfer is printed on a label at the ZOLLER presetting and measuring machine. You can either clip these labels onto your tool holders using our ZOLLER Tooltag holders or affix the labels directly to the tool. »zidCode« 4.0«:All tool holders must be labeled with a unique 2D code. ZOLLER offers the reliable »idLabel« or »idChip« solutions for permanent tool marking. The code is used to identify your tool holder, and the corresponding data is removed from the network. Alternatively, the tool holder can also be marked with a 2D code via laser marking.

I already have a screen on my CNC machine. Can I use the »zidCode 4.0« software on it?

Yes, you can! We also offer the »zidCode 4.0« solution without a touchscreen. The »zidCode 4.0« application is web-based and can be used on any screen size. Instead of the »zidCode 4.0« housing, you’ll receive the »zidCode« housing, which includes a scanner.

»»zidCode« 4.0«

Name: »»zidCode««
Brand: Zoller

»zidCode 4.0« mit »z.DMI«-Technologie für Heidenhain

IoT usually stands for Internet of Things. We’d like to call it the “Internet of Tools,” because the »zidCode 4.0« IoT platform lets you connect your cutting tools to the processes in your manufacturing facility. Thanks to its wide range of output formats, »zidCode 4.0« is compatible with many controls.

With »zidCode 4.0«, you can meet all the stipulations for ensuring the availability of tool data—such as tool life—at all levels of production and for digitally entering the entire lifecycle of a tool.

For Efficient Production

ZOLLER’s »z.DMI« technology enables the direct transmission of tool data to the machine control’s tool memory and back to the z.One database.

Simple operation thanks to automated processes
Process reliability through data centralization
Cost savings through the management of tool life data

»z.DMI« Technology for MAKINO

With ZOLLER Direct-Machine-Interface (»z.DMI«) technology for MAKINO controls, data is transferred directly to the control system, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Stipulations (PDF) Watch the explanatory video (YouTube)

»z.DMI« Technology for FANUC

With ZOLLER Direct-Machine-Interface (»z.DMI«) technology for FANUC controls, data is transferred directly to the control, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Stipulations (PDF)

»z.DMI« Technology for HEIDENHAIN

With ZOLLER’s Direct Machine Interface (»z.DMI«) technology for HEIDENHAIN controls, data is transferred directly to the control, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Stipulations (PDF) Watch the explanatory video (YouTube)

»z.DMI« Technology for MATSUURA

With ZOLLER Direct-Machine-Interface (»z.DMI«) technology for MATSUURA controls, data is transferred directly to the control system, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Stipulations (PDF) Watch the explanatory video (YouTube)

»z.DMI« Technology for MAZAK

With ZOLLER Direct-Machine-Interface (»z.DMI«) technology for MAZAK controls, data is transferred directly to the control system, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Stipulations (PDF)

»z.DMI« Technology for SIEMENS

With ZOLLER Direct-Machine-Interface (»z.DMI«) technology for SIEMENS controls, data is transferred directly to the control system, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Stipulations (PDF) Watch the explanatory video (YouTube)

»z.DMI« Technology for OKUMA

With ZOLLER’s Direct Machine Interface (»z.DMI«) technology for OKUMA controls, data is transferred directly to the control, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Automatisierung der Werkzeugvorbereitung mit »cora« und »zidCode 4.0«

Because »zidCode 4.0« covers the dynamic management of tool data reliably, you’ll be well-prepared for many technical extensions.

For example, »zidCode 4.0« is the ideal foundation for quickly integrating ZOLLER’s automation solutions into your production process at a later date. With ZOLLER, you’ll stay at the cutting edge of technological developments.

Wie hilft mir »zidCode 4.0« meine Werkzeuge einfach zu finden? — ZOLLER »zidCode 4.0«

Find your tools simply with »zidCode 4.0«.

Our expert tip from the ZOLLER Smart Factory: »zidCode 4.0« is the networked communication platform that records, manages, and provides tool data in a closed-loop process. Quick and simple.

1D/2D barcode reader per CNC machine

»zidCode 4.0« unit, including the »zidCode 4.0« software package

USB flash drive (documentation, manual, training videos)

Cable kit (Ethernet, power cable)

»zidCode« software module for installation on an existing ZOLLER presetting and measuring machine

Windows services for installation on a server or PC: ZOLLER-WebService and »zidCode« Service

CNC machines with network connection and a power supply directly on the machine

ZOLLER »pilot 4.0« presetting and measuring machine with image processing, version 1.18.7 or later

Post-processor in »pilot 4.0«

Tool holder labeling with ZOLLER »idLabel« or ZOLLER »idChip«

»idLabelPrinter« for printing »idLabels«

»idLabel« labels, 1,000 pieces

ZOLLER »idChip«

Wireless scanner

»zidCode 4.0« technology in a »zidCode« housing

ZOLLER »z.DMI« Technology (OKUMA, MAKINO, FANUC, HEIDENHAIN, Matsuura, Mazak, SIEMENS)

Tool Management: Your Advantages

Find out how tool management from ZOLLER immediately increases your productivity. Processes run faster and more reliably with tool data - including crash protection for your machines.

Learn more

Christoph Zoller — 1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.

Learn more

»zidCode 4.0« – Internet of Tools