What stipulations must my ZOLLER measuring and presetting machine meet?

»zidCode«:Your ZOLLER presetting and measuring machine requires one of the following »pilot« device software versions: »pilot 4.0«, »pilot 3.0« or »pilot 2 mT« version 1.15.0.0 or later, or »pilot 1.0« version 1.15.13.0 or later, and a label printer. »zidCode 4.0«:Your ZOLLER presetting and measuring machine requires »pilot 4.0« device software version 1.18.23 or higher, a network connection, and a post-processor with the appropriate output format to transfer your tool data wirelessly to your machine tool.

What stipulations must my CNC machine meet?

»zidCode«:USB cable for keyboard simulation or USB flash drive for simulation + serial (RS-232) or Ethernet for data transfer. Stipulations for machines with FANUC controls: CNC machine with an available network connection (no network switch), FANUC control with FOCAS interface, control types: 30i / 31i / Oi-F / 32i »zidCode 4.0«:Your CNC machine must be network-capable. A network connection and power connection must be provided on the machine for »zidCode 4.0«. Either the CNC machine must be integrated into the production network, or a free network port must be available.

How long does the installation take?

»zidCode«:We estimate about one hour per machine. In addition, one day is required for training and, if necessary, one day for an update of the ZOLLER presetting and measuring machine. »zidCode 4.0«:About half a day per machine. In addition, one to two days are required for training and, if necessary, one day for updating the ZOLLER presetting and measuring machine.

Which model is right for my production?

»zidCode«:If you don’t want to work via a network. With »zidCode«, you can eliminate typing errors at the machine. Machine operators scan the code, and the tool data is transmitted correctly to the machine control. »zidCode« 4.0«:If you want to or are able to work via a network and want to benefit from even greater efficiency in the production process. »zidCode« 4.0« offers an even broader range of capabilities in terms of networking, process optimization, and efficiency improvements.

How do I establish a connection for my CNC machine?

»zidCode«:Simply connect it directly to the machine via USB, serial, or network cable. Proper configuration ensures that »zidCode« functions correctly. »zidCode 4.0«:For this, the machine should be on the same network as the »zidCode 4.«0 unit and your ZOLLER presetting and measuring machine. A network connection to the production network on the CNC machine is required for this. If the machine is on a isolated network, »zidCode 4.0« should also be able to communicate with two networks using an optional extension.

How do I perform fastening of »zidCode« and »zidCode 4.0« on my CNC machine?

The monitor for both versions—»zidCode« and »zidCode 4.0«—is fastened to your machine tool using very strong magnets. No drill holes, minimal effort, and fixed installation—even during operation. »zidCode 4.0« is also available on a stand so you can perform the installation next to your machine.

Do I need my own power connection?

»zidCode«:If you're using USB, then no. If you're using Ethernet or a serial port, then yes. If the power supply provided via USB is not sufficient (older cables on older machines), an external power supply can be ordered as an optional addition. »zidCode 4.0«:Yes, always.

What stipulations must my tool holders meet?

»zidCode«:None. The corresponding QR code for data transfer is printed on a label at the ZOLLER presetting and measuring machine. You can either clip these labels onto your tool holders using our ZOLLER Tooltag holders or affix the labels directly to the tool. »zidCode« 4.0«:All tool holders must be labeled with a unique 2D code. ZOLLER offers the reliable »idLabel« or »idChip« solutions for permanent tool marking. The code is used to identify your tool holder, and the corresponding data is removed from the network. Alternatively, the tool holder can also be marked with a 2D code via laser marking.

I already have a screen on my CNC machine. Can I use the »zidCode 4.0« software on it?

Yes, you can! We also offer the »zidCode 4.0« solution without a touchscreen. The »zidCode 4.0« application is web-based and can be used on any screen size. Instead of the »zidCode 4.0« housing, you’ll receive the »zidCode« housing, which includes a scanner.

»»zidCode«« – Software & Integration

Name: »»zidCode««
Brand: Zoller

»zidCode« Module

The »zidCode« module supports efficient and optimal job preparation in the ZOLLER TMS Tool Management Solutions software and in the »pilot 4.0« image processing software thanks to its intuitive operation.

»quickPick« Storage Module

The »quickPick« inventory module is a simple inventory surface for manipulating individual components, complete tools, fixtures, orders, and accessories. You can post inventory bookings with just a few clicks.

NC Program Management – »zidCode 4.0«

With the NC program management system from ZOLLER TMS Tool Management Solutions and data transmission via »zidCode 4.0«, everything the machine needs to ensure reliable operations is available.

»idChip« Technology – »zidCode 4.0«

When the DataMatrix code on the tool's integrated chip is scanned, the CNC machine receives all the necessary tool data via the network.

More than 20 interfaces enable connection to CAM systems. Enter the tool data just once in the central tool database and access this data directly from your programming system. Create setup sheets directly in the CAM system for the subsequent production process.

CAM interfaces »using zDMI« technology

CAM interfaces

We ensure greater process reliability through simulation using tools with real availability and enable the efficient use of your tools by standardizing tool lists, resulting in visible cost savings.

»z.DMI« Technology

Enables the direct transfer of tool data to the machine control's tool memory and back to the z.One database. This bidirectional data transfer keeps tool life data automatically up to date, for example.

Integrated CAM interfaces

Manufacturing processes are simulated in the CAM system using tool data from the cloud. The tool data from the CAM system is transferred directly to ZOLLER TMS Tool Management Solutions in the form of a setup sheet.

Structured Tool Preparation

In the ZOLLER Smart Cabinets and with the help of the ZOLLER TMS Tool Management Solutions software, tools, components, accessories, and complete tool sets are digitally entered and can be located. The prepared complete tool sets are identified and measured on the ZOLLER presetting and measuring machine. The tool data is then available directly at the machine control system.

z.One Database

z.One is the central tool database. All stages of the production process access this database, as do ERP and other software systems. Duplicate data entry is not necessary.

TMS Tool Management Solutions Software

The TMS Tool Management Solutions software integrates seamlessly into the overall process and provides everything needed for efficient tool management. This software solution can be integrated with CAM, ERP, and other systems.

Efficient Production

All tool data from the tool holder with integrated ZOLLER idChip technology is transferred to the machine via »»zidCode 4.0««. The scanning process at the »»zidCode 4.0«« control unit ensures fast, simple, and error-free data transfer.

Integrated CAM interfaces

Structured Tool Preparation

z.One Database

z.One is the central tool database. All stages of the production process access this database, as do ERP and other software systems. Duplicate data entry is not necessary.