Where is the best place to use »smartCheck«?

ZOLLER »smartCheck« is a high-precision system for measurement and inspection of tools directly on the production floor. It helps ensure that tools are accurately checked and correspond to the required standards.

»pilot 4.0« – intuitive and intelligent

»pilot 4.0« has established itself as a powerful and comprehensive software solution for all ZOLLER setting, measuring, and testing devices. The intuitive, graphic user guidance guides users quickly and reliably to precise measurement results. Thanks to »pilot 4.0«, even complex measuring tasks can be completed successfully on the first try. At the same time, the software offers such a wide range of functionality that there is a solution for every requirement. It is no coincidence that »pilot« applies as the world’s unrivaled standard for measuring, inspecting, and managing cutting tools.

Tool Analysis Made Easy

Equipped with a swivelling incident light camera, the ZOLLER »smileCheck« and »smartCheck« series of devices are ideal for tool inspection. Tool parameters, geometric data, and cutting-edge contours are entered both radially and axially, enabling tool analyses to be performed universally, quickly, and simply.

Tool Contours Inspection in Detail

Developed with and for tool manufacturers, ZOLLER software offers solutions that meet the highest standards. Even complex measurement and inspection tasks are ingeniously simple in their application.

Perfect even in specialized fields

Precision across the board – »pilot 4.0« offers innovative solutions even for specialized applications and is continuously refined in-house by ZOLLER, which has extensive development capabilities, to meet the requirements of new tooling technologies, expertly implement customer requirements, and simultaneously make existing processes even simpler and more efficient. Take, for example, the critical task of preparing grinding wheels for new orders. ZOLLER offers a consistently perfect solution for short setup and lead times: from management, warehousing, and assembly all the way to measurement and the transmission of measurement data to your grinding machine.

For which tools is »smartCheck« suitable?

ZOLLER »smartCheck« is versatile and suitable for a wide range of tools, including milling cutters, turning tools, and grinding tools.

How simple is the operation of »the »smartCheck«?

ZOLLER »smartCheck« is very user-friendly and intuitively designed. Your employees can quickly learn how to use the system and integrate it into their daily workflows.

What benefits does »smartCheck« offer my company?

ZOLLER »smartCheck« improves the precision and quality of your tools, saves time and money, provides comprehensive documentation, and can be used flexibly with a variety of tools.

How can I integrate »smartCheck« into my existing system?

ZOLLER »smartCheck« can be easily integrated into your existing production environment. Our team will assist you with installation and training to ensure a seamless implementation.

Is there an option to test the »smartCheck« before buying it?

Yes, it is possible for you to test ZOLLER »smartCheck« in your production environment. Contact us for a free demo and see the benefits for yourself.

»»smartCheck«« – Technical Specifications

»smileCheck« – Z420
Maximum tool length Z	420 mm
Maximum tool diameter D	420/460/620 mm
Maximum snap gauge diameter d	70 mm
Y-axis travel range	± 50 mm (optional)
Number of axes	3–4
Height H1	1750 mm

»smileCheck« – Z600
Maximum tool length Z	600 mm
Maximum tool diameter D	420/460/620 mm
Maximum snap gauge diameter d	70 mm
Y-axis travel range	± 50 mm (optional)
Number of axes	3–4
Height H1	1950 mm

»smileCheck« – Z800
Maximum tool length Z	800 mm
Maximum tool diameter D	420/460/620 mm
Maximum snap gauge diameter d	70 mm
Y-axis travel range	± 50 mm (optional)
Number of axes	3–4
Height H1	2150 mm

»smartCheck 450« – Z450
Maximum tool length Z	450 mm
Maximum tool diameter D	420/460/620 mm
Maximum snap gauge diameter d	70 mm
Y-axis travel range	± 50 mm (optional)
Number of axes	3–4
Height H1	1750 mm

»smartCheck 450« – Z620
Maximum tool length Z	620 mm
Maximum tool diameter D	420/460/620 mm
Maximum snap gauge diameter d	70 mm
Y-axis travel range	± 50 mm (optional)
Number of axes	3–4
Height H1	1950 mm

»smartCheck 450« – Z820
Maximum tool length Z	820 mm
Maximum tool diameter D	420/460/620 mm
Maximum snap gauge diameter d	70 mm
Y-axis travel range	± 50 mm (optional)
Number of axes	3–4
Height H1	2150 mm

»smartCheck 600« – Z600
Maximum tool length Z	600 mm
Maximum tool diameter D	560/600/660/800 mm
Maximum snap gauge diameter d	65/85 mm
Y-axis travel range	± 100 mm
Number of axes	3–4
Height H1	1936 mm

»smartCheck« 600« – Z800
Maximum tool length Z	800 mm
Maximum tool diameter D	560/600/660/800 mm
Maximum snap gauge diameter d	65/85 mm
Y-axis travel range	± 100 mm
Number of axes	3–4
Height H1	2136 mm

»smartCheck 600« – Z1000
Maximum tool length Z	1000 mm
Maximum tool diameter D	560/600/660/800 mm
Maximum snap gauge diameter d	65/85 mm
Y-axis travel range	± 100 mm
Number of axes	3–4
Height H1	2336 mm

»smartCheck 600« – Z1200
Maximum tool length Z	1200 mm
Maximum tool diameter D	560/600/660/800 mm
Maximum snap gauge diameter d	65/85 mm
Y-axis travel range	± 100 mm
Number of axes	3–4
Height H1	2536 mm

»smartCheck 800« – Z600
Maximum tool length Z	600 mm
Maximum tool diameter D	860/1000 mm
Maximum snap gauge diameter d	85 mm
Y-axis travel range	–
Number of axes	3–4
Height H1	1936 mm

»smartCheck« 800« – Z800
Maximum tool length Z	800 mm
Maximum tool diameter D	860/1000 mm
Maximum snap gauge diameter d	85 mm
Y-axis travel range	–
Number of axes	3–4
Height H1	2136 mm

»smartCheck 800« – Z1000
Maximum tool length Z	1000 mm
Maximum tool diameter D	860/1000 mm
Maximum snap gauge diameter d	85 mm
Y-axis travel range	–
Number of axes	3–4
Height H1	2336 mm

»smartCheck 800« – Z1200
Maximum tool length Z	1200 mm
Maximum tool diameter D	860/1000 mm
Maximum snap gauge diameter d	85 mm
Y-axis travel range	–
Number of axes	3–4
Height H1	2536 mm

»smileCheck«

Compact Base Model

Learn more

»»smartCheck« 450«

Premium-Level Inspection

Learn more

»»smartCheck« 600/800«

Top-of-the-line model for the most demanding needs

Learn more

Inspection & Measuring: Your Advantages

Find out what is possible with ZOLLER for tool inspections. Process-related inspections or high-end analyses through to SKP, roughness and the creation of digital twins.

Learn more

Christoph Zoller — 1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.

Learn more

»smileCheck«

»»smartCheck« 450«

»»smartCheck« 600/800«

Inspection & Measuring: Your Advantages

1:1 Expert Meeting

Select language