»powerShrink«

»actbyLight«

Shrink and unshrink tools in record time while saving energy and protecting liners: you get all these advantages with the »powerShrink« inductive shrink system. The »powerShrink« device series allows you to increase the efficiency of your production.

»actbyLight« guides you safely through the shrinking process and includes the »shrinkbyLight« coil function, LED control on the induction coil, and »coolbyLight« LED user guidance on the cooling system.

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Using resources correctly and effectively is our motto. We leave nothing to chance, but focus shrinking on 100% efficiency - unique, innovative and simply phenomenal.

Christian Pfau, Head of Research and Development

We, the technology company ZOLLER, have focused our experience and expertise on this new product development, setting another milestone and completing the ZOLLER product portfolio. Typical ZOLLER: everything from a single source.

Christoph Zoller, Managing Director

The perfect combination of design, ergonomics and technological intelligence. The ZOLLER solution with certified safety for a resource-saving application in your production.

Alexander Zoller, Managing Director

Efficient line assembly

Up to 30% energy savings

Long-term and sustainable savings

With »powerShrink« from ZOLLER, you save time, reduce your electricity costs and protect your shrink chucks thanks to the perfect interplay of electronics, software and mechanics and a sophisticated, reliable shrinking process.

30% energy savings

30% energy saving

With ZOLLER induction technology, you can heat your shrink fit chucks optimally. For you, this means: evenly over the entire clamping range and only for as long as necessary. This gives you shorter heating and cooling times, shorter cycle times, protects the chucks and increases their service life.

A particular advantage of »powerShrink«, with which ZOLLER is making its contribution to sustainable use in production, is the energy saving of up to 30% compared to the previous model. We are particularly proud of this. The heat and energy is used exactly where you need it to shrink your tools in and out safely.

ZOLLER Re-inventing the induction coil

Shrink technology

The ZOLLER induction coil is an intelligent, well thought-out highlight of the »powerShrink«. Two windings connected in parallel within the coil can be activated separately and controlled differently depending on the clamping diameter and length. This enables optimum energy input into the clamping area, accelerates the heating and cooling process and protects your tool holders.

Coil with »varOct« shielding system Coil with shielding discs

When art hits the mark

Inspired by modern architecture and optical kinematics, ZOLLER's Research and Development department has created a masterpiece. The ZOLLER induction coil with »varOct« shielding system ensures maximum efficiency and ergonomics in the shrinking process.

8 ferrite elements

Ingeniously conceived. Perfectly designed. The eight variable elements of the »varOct« coil shielding slide past each other in a closed loop - a design experience. The ZOLLER uniqueness for unbeatable design and efficiency.

Flexibility in the blink of an eye

With the ZOLLER induction coil with shielding disks, you are opting for a simple, manual shrinking process for infrequent diameter changes or low variance.

Discs with different diameters ensure that the coil's magnetic field is optimally aligned and shields it accordingly. The optional »shrinkbyLight« operator guidance system, consisting of the control LED for diameter monitoring and the status display for the coils, also increases process reliability when operating your »powerShrink«.

»coolbyLight«

With »powerShrink« from ZOLLER, you can cool with maximum efficiency. The five cooling bells for standard-compliant shrink fit chucks from D6 mm to D32 mm ensure fast, even cooling thanks to their intelligent design and integrated contact cooling. Your shrink fit chucks are protected and the high concentricity is maintained.

Cooling bells Cooling bell guide ZOLLER »zStream«

Focused on comfort and safety

The right cooling bell for every requirement: choose between the standard cooling bell or the cooling bell with »coolbyLight« operator guidance for maximum safety for your operators. Both cooling bells are available with free guidance or linear, mechanical guidance as required.

Cooling bell guide

Simply hooked in or securely guided? Choose between two variants of the cooling bell guide: the simple fixing mechanism or the linear guide for maximum comfort and safety.

The unique cooling alternative

The »zStream« air cooling system from ZOLLER gives you maximum flexibility and protection when cooling your tools and shrink fit chucks, regardless of their contour or diameter. Tool cutting edges are completely protected from the risk of damage. You do not need any accessories such as cooling adapters. Your shrink fit tools are also cooled evenly over their entire length of up to 350 mm.

»coolbyLight«

»coolbyLight« operator guidance

Innovative cooling bells with »coolbyLight« operator guidance, cooling management and diameter display - guide the operator safely through the cooling process with the help of the color system and the LEDs on the cooling bells. The cooling bells are also marked with the corresponding tool diameters.

The »powerShrink 600« is also optionally available with standard cooling bells or with »zStream« air cooling.

Coil axis

Smooth-running bobbin axle

Smooth-running bobbin axle - for fast and comfortable movement of the bobbin. The pneumatic release of the axle clamp, the high-precision THK linear guide and the counterweight allow the operator ergonomic work processes and a long service life. The maximum tool length is 600 mm.

Induction coil

Induction coil with »varOct« shielding system

Intelligent induction coil with »varOct« shielding system - with ergonomic handles on the left and right side, incl. membrane function buttons for moving the coil and activating the heating process. Thanks to the maximum internal diameter of 45.8 mm, tools with larger cutting diameters can also be easily shrunk in and out. The inner diameter of the »varOct« can be quickly and easily set to the desired diameter manually or automatically as an option using a raster.

Alongside »coolbyLight«, ZOLLER »shrinkbyLight« is one of the two functions of the ZOLLER »actbyLight« operating concept. This optionally available operator guidance system for the coil uses LEDs to indicate which windings are active and whether the selected diameter matches the selected data set. An incorrectly set coil is therefore impossible! The fume extraction system protects the operator.

TFT touch monitor

TFT touch monitor with ZOLLER »pilot« software

Industrial-grade 12.5-inch TFT touch monitor with ZOLLER »pilot« software - impresses with a razor-sharp display and simple touch operation. The clearly structured graphical software interface guides you intuitively through the shrinking process using large function areas and colors. The intelligent cooling system, the cooling manager, coordinates the cooling times depending on the chuck diameter and switches off the cooling module after a defined time. This also saves energy.

Under table

Sturdy under-table

Stable undercounter - forms the perfect basis for a long-lasting product thanks to its particularly robust design. The front door can be opened and the water cooler, which is mounted on a drawer, can be pulled out for maintenance and inspection.

Storage shelves

Ergonomic storage shelves

Ergonomic storage shelves on the left and right - provide space for positioning hand scanners, cleaning brushes, safety gloves, cooling adapters and pick-up rings close to the process, thus rounding off the ergonomic operation of the appliance.

Storage space

Large storage space

Large storage space - for cooling components, fume extraction and for storing your accessories such as the shrink fit unit.
All components are organized and neatly stored in three compartments integrated in the lower table, including a pull-out drawer

Work surface

Robust and smooth work surface

Robust and smooth work surface - made of stainless steel offers sufficient space for heating and cooling your shrink fit chucks.

The material is optimally matched to the mounting pots so that the tool can be moved easily, quietly and quickly.

Cooling bell guide

Smooth-running, linear, mechanical cooling bell guide - allows the cooling bells to be positioned precisely and securely on your shrink chucks. When the cooling bell is released via the push-to-release mechanism, a counterweight ensures that it does not fall down abruptly. This is safe and protects against injuries. The guide also ensures that the cooling bell does not touch the cutting edge when it is put on and therefore cannot damage it.

Optionally also available with a simple fixing mechanism.

Hand scanner

Practical hand scanner

Practical hand scanner - for a quick and reliable start to your shrinking process. Simply scan the DataMatrix code on the ZOLLER »idChip« and all the necessary shrink parameters are immediately available in the »pilot« software.