Options

Three models, lots included and practical options. Make your choice simply and clearly or contact us: We will be happy to advise you on the selection of your model and the innovative variety of options.

The fume extraction system reliably removes fumes from the operator's working area. The established and patented fume extraction system above the induction coil has been extended to include an integrated extraction system inside the coil housing. The fumes are therefore extracted directly where they are produced. The filter unit has a safe place in the under-table.

 

The »zStream« air cooling system from ZOLLER gives you maximum flexibility and protection when cooling your shrink fit chucks, regardless of their contour or diameter. In addition, your shrink fit tools are cooled evenly and safely over their entire length - without the risk of damage. »zStream« is also ideal for cooling stepped tools. »powerShrink« is available with two or three separate cooling stations* for parallel, effective use.

*Two cooling slots for »powerShrink 400«, three cooling slots for »powerShrink 600«

 

 

The integrated length adjustment system is used to set the overall length or projection length and for tool replacement. The pneumatically activated quick adjustment and fine adjustment by handwheel enable fast, ergonomic and precise positioning of the probe head to the desired height.

 

The »pilot« software scan function in combination with the hand scanner enables reliable selection of the appropriate shrink fit parameter by scanning the holder number on the shrink fit holder. Regardless of the manufacturer, all shrink fit chucks with DataMatrix code (e.g. ZOLLER »idLabel«, ZOLLER »idChip«) are supported.

In the »pilot« software, each heating process can be counted for each shrink fit chuck. In addition, a warning and wear limit can be stored in relation to the permitted heating processes.

 

Alternatively, the diameter selection (for shrink fit chucks to DIN 69882-8) on the »powerShrink 400« can be selected quickly and easily using an oil and dirt-resistant, workshop-compatible and durable membrane keypad.

 

As an alternative to installation on a workbench, the »powerShrink 400« can be positioned on a set-up table with an ergonomically optimized working height, which provides a tidy space for the cooler and fume extraction system. The set-up table is optionally available with sturdy castors and an ergonomic handle to enable variable positioning of the »powerShrink 400«.

 

There are 3 basic configurations for the induction coils to choose from:

1. combination of any 14 kVA induction coil with quick-change interface, changing the induction coil from one induction coil axis to the other depending on the shrink chuck length

2. combination of any 2 14 kVA induction coils without »shrinkbyLight« and without quick-change interface

3. combination of any 14 kVA induction coil with a 22 kVA induction coil with quick-change interface

Accessories

With your »powerShrink«, you will receive a receiving pot as standard. Additional pots can be ordered for parallel heating and cooling. The work surface is perfectly matched to the receiving pot and ensures convenient and quiet movement.

 

The different mounting rings allow flexible changeover between different mounting interfaces. For all common tool holder types and sizes up to SK 50, HSK 100 and PSC 10.

 

Cooling adapter for special shrink fit chuck shapes and sizes (e.g. also for D3 mm to D5 mm). Suitable for cooling bells D14 mm to D16 mm or D25 mm to D32 mm.

 

 

Storage board for mounting rings and special cooling adapters
The storage board provides space for storing four mounting rings and six special cooling adapters size I or three special cooling adapters size I and size II.

Tool tray
For storing socket tools at the shrinking workstation. The position of the tray can be freely selected by the operator.

Shelffor cleaning brushes
A shelf with all brush diameters is available for storing cleaning brushes, which can be attached to the device in any position using magnets. The brushes for cleaning the mounting hole of shrink fit chucks are also available from ZOLLER - for shaft diameters D3 mm to D32 mm, optionally made of brass or plastic.

Split shielding discs with tray
An optional set of shielding discs (5 pieces) in a split design including the corresponding disc tray can be ordered for shrink-fitting offset tools.

For optimum user-friendliness, the operating handle, which is fitted on the left as standard, can be fitted on the right or on both sides. Each operating handle is equipped with two function buttons - for moving the coil and activating the heating process.

 

»toolEx« helps you to remove tools from the shrink fit chuck that cannot be pulled out by hand or with pliers, such as broken tools. The set includes a holder and six ejector rods.

 

Use »liteSet« to set the projection length of the tool to be shrunk. The maximum projection length is 150 mm. The set contains four clamping prisms for shank diameters D3 mm to D32 mm.

 

Device equipment

Membrane keypad for selecting the diameter to be shrunk
12.5-inch touch monitor with ZOLLER »pilot«operating software
Stable lower table
Set-up table with castors for flexible positioning in production
Workbench version for compact installation on your own furniture
Spool axis with pneumatic release of the axis clamp

Application

2D parameters incident light  
Maximum tool diameter standard 2-100 mm tool diameter D 400/260 mm base
Microtools 0.1-10 mm optional
3D parameters incident light  
Partial Basic
Surface-related optional
Measuring tasks  
Threading tools optional

Heating

Induction coil with shielding disks
Induction coil »varOct«
»shrinkbyLight« operator guidance
Quick-change interface
Fume extraction
Coil operating handle

Cooling

Standard cooling bells, 5-compartment
Cooling bells with »coolbyLight« operator guidance, incl. temperature check, 5-fold
Free cooling bell guide with fixing mechanism
Air cooling »zStream«
Cooling manager
Coil operating handle

Software

ZOLLER »pilot«operating software
Self-explanatory, graphic function areas
Color-animated status displays
Interface to the »actbyLight« operating concept
Scan function
Counting function for shrinking processes

Hardware options & accessories

Length adjustment »eQset«
Hand scanner
Mounting cup
Mounting rings SK, HSK, polygonal shaft cone, others on request
Special cooling adapter
Storage board for mounting rings and special cooling adapters
Tool tray
Tray for cleaning brushes
Five split shielding disks with disk storage
Shrinking device »toolEx«
Position adjustment »liteSet«